刘建国, 马丹, 岩轰罕. 钛液水解产品质量与生产效率调控方法[J]. 矿产综合利用, 2023, 44(3): 51-56, 62. DOI: 10.3969/j.issn.1000-6532.2023.03.009
    引用本文: 刘建国, 马丹, 岩轰罕. 钛液水解产品质量与生产效率调控方法[J]. 矿产综合利用, 2023, 44(3): 51-56, 62. DOI: 10.3969/j.issn.1000-6532.2023.03.009
    Liu Jianguo, Ma Dan, Yan Honghan. Control Method of Quality and Production Efficiency of Titanium Hydrolyzed Products[J]. Multipurpose Utilization of Mineral Resources, 2023, 44(3): 51-56, 62. DOI: 10.3969/j.issn.1000-6532.2023.03.009
    Citation: Liu Jianguo, Ma Dan, Yan Honghan. Control Method of Quality and Production Efficiency of Titanium Hydrolyzed Products[J]. Multipurpose Utilization of Mineral Resources, 2023, 44(3): 51-56, 62. DOI: 10.3969/j.issn.1000-6532.2023.03.009

    钛液水解产品质量与生产效率调控方法

    Control Method of Quality and Production Efficiency of Titanium Hydrolyzed Products

    • 摘要: 这是一篇冶金工程领域的论文。为了提高水解产物的性能和产量,本文研究了水解产物的平均粒径与水解速率之间的耦合效应。采用响应面法建立了水解温度、钛液初始浓度、钛液F值、水解时间、平均粒径和水解速率的耦合数学模型。通过方差分析和失真分析,验证了数学模型的适用性。水解温度对平均粒径有明显影响,而且平均粒径与水解温度成反比。而水解温度对水解速率的影响最大,其次是初始钛浓度、钛液F值和水解时间。随着水解温度的升高,水解速率会继续降低。以2 µm平均粒径和较高水解率为优化目标,实验结果表明,2 µm平均粒径和水解率预测值与实验值的误差分别为2.86%和2.01%,再次验证了模型的适用性。研究结果为工业生产中钛液水解过程的预测、控制和优化提供了理论支持。

       

      Abstract: This is a paper in the field of metallurgical engineering. It aims to find out the coupling law of average particle size and hydrolysis rate of hydrolyzed products determined by titanium hydrolyzed process parameters, so as to improve the properties and quality of hydrolyzed products. Response surface methodology was used to establish a mathematical model of the relationship between hydrolysis temperature, initial concentration of titanium liquid, F value of titanium liquid, hydrolysis time, average particle size and hydrolysis rate. The correctness of the mathematical model was verified by variance analysis and test indexes. Hydrolysis temperature had a significant effect on the average particle size, and the average particle size was inversely proportional to hydrolysis temperature. The hydrolysis temperature has the most significant effect on the hydrolysis rate, followed by the initial concentration of titanium solution. The increase of the concentration of titanium solution makes the hydrolysis increase first and then decrease. With the increase of hydrolysis temperature, the first step of hydrolysis decreases. Taking the average particle size of 2 µm and the highest hydrolysis rate as the objective parameters, the errors between the predicted value and the actual value of hydrolysis rate were 2.86% and 2.01%, respectively, which further verified the accuracy of the model. The research results provide a theoretical basis for the control and prediction of the process and the optimization of the process parameters in the hydrolysis process of titanium liquid in industrial production.

       

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