硫酸体系中V(Ⅳ)与V(Ⅴ)的离子形态分析及萃取性能对比

    Ion Species Analysis and Extraction Performance Comparison of V(Ⅳ) and V(Ⅴ) in Sulfuric Acid System

    • 摘要: 为优化硫酸体系中钒的萃取工艺,提升钒资源回收效率,本文结合热力学平衡系统研究了硫酸体系中V(Ⅳ)和V(Ⅴ)离子的水解行为、存在形态及影响因素,分别绘制了25 ℃下浓度为0.02 mol/L V(Ⅳ)离子和V(Ⅴ)离子的组分优势区域图,以二(2 - 乙基己基)磷酸酯(P204)为萃取剂、自制磺化煤油为稀释剂,系统研究了水相初始pH值、P204用量、萃取相比(O/A)、振荡时间对V(Ⅳ)和V(Ⅴ)萃取性能的影响。结果表明,在pH<3的硫酸体系中,V(Ⅳ)与V(Ⅴ)分别主要以VO2+、VO2+形式存在;P204对V(Ⅳ)的萃取性能显著优于V(Ⅴ),V(Ⅳ)的最优萃取工艺条件为:水相初始pH=2.4、有机相含20% P204、萃取相比(O/A)=1∶1、振荡时间6 min,此时V(Ⅳ)的单级萃取率高达96.39%,而相同条件下V(Ⅴ)的单级萃取率仅为88.41%。在无焙烧加压酸浸工艺中,将浸出液中的V(Ⅴ)预还原为V(Ⅳ)可有效提升总钒萃取率。

       

      Abstract: To optimize the vanadium extraction process in a sulfuric acid system and improve the recovery efficiency of vanadium resources, this study investigated the hydrolysis behavior, existing forms, and influencing factors of V(Ⅳ) and V(Ⅴ) ions in the sulfuric acid system by combining thermodynamic equilibrium systems. It separately plotted the species distribution diagrams of 0.02 mol/L V(Ⅳ) and V(Ⅴ) ions at 25 ℃. In conjunction with the characteristics of the roasting-free pressure acid leaching process, using di(2-ethylhexyl) phosphate (P204) as the extractant and self-made sulfonated kerosene as the diluent, the study systematically examined the effects of initial aqueous pH value, P204 dosage, extraction phase ratio (O/A), and oscillation time on the extraction performance of V(Ⅳ) and V(Ⅴ). The results showed that the existing form of vanadium in aqueous solution is mainly regulated by pH value and its own concentration. In the sulfuric acid system with pH < 3, V(Ⅳ) and V(Ⅴ) mainly exist in the forms of VO2+ and VO2+, respectively. The extraction performance of P204 for V(Ⅳ) is significantly better than that for V(Ⅴ). The optimal extraction conditions for V(Ⅴ) are as follows: initial aqueous pH = 2.4, organic phase containing 20% P204, extraction phase ratio (O/A) = 1∶1, and oscillation time of 8 min. At these conditions, the extraction rate of V(Ⅴ) reaches 88.41%, while the extraction rate of V(Ⅳ) is as high as 96.39% at the same conditions. In the non-roasting pressure acid leaching process, pre-reducing V(Ⅴ) in the leaching solution to V(Ⅳ) can effectively enhance the total vanadium extraction efficiency.

       

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