恩施硬质高岭土资源综合利用设计及其产品性能分析

    Comprehensive Application Design of Enshi Hard Kaolin Resources and Analyses of Product Performances

    • 摘要: 【目的】为绿色和高效资源化开发利用硬质高岭土资源,【方法】本文以恩施硬质高岭土作为研究对象,在前期工艺矿物学研究基础上,结合光电分选、选择性磨矿、配矿煅烧等技术设计资源综合利用加工工艺,得到玻璃纤维用高岭土、莫来石(M45、M60)及尾矿产品(铸造砂原料和水泥添加料),并分析样品成分、形貌、物相、化学需氧量、体密度、气孔率、吸水率等性能,将其与国内外相关产品进行类比分析。【结果】恩施玻璃纤维用高岭土产品可应用于粗纱玻璃纤维原料。莫来石样品M45中Al2O3 52.24%,体密度2.63 g/cm3,含莫来石相84.96%;M60产品Al2O3 57.48%,(K2O+Na2O)0.70%,含莫来石相98.44%,都可作为莫来石二级品。尾矿满足铸造砂原料及水泥添加料使用。【结论】该研究实现硬质高岭土绿色、低碳、100%利用率的综合利用,为同类型资源开发提供参考。

       

      Abstract: Objective To achieve green and efficient resource utilization and development of hard kaolin resources, Method this article takes Enshi hard kaolin as the research object. The process of the comprehensive utilization is designed by combining with the technologies such as ‘optical separation’, ‘selective grinding’ and ‘ore blending and calcination’ based on former process mineralogy researches. The kaolin products are obtained like glass fiber, mullite (M45 and M60) and tailings products (casting-sand ore and cement additive). The properties, such as the composition, morphologies, phases, chemical oxygen demand, bulk density, porosity and water absorption, of the corresponding products are analyzed. The performances of products are compared with those of the domestic and foreign related products. Result The kaolin products for glass fiber in Enshi can be applied as raw materials for roving glass fiber. The Al2O3 content in the mullite sample M45 is 52.24%, the bulk density is 2.63 g/cm3, and it contains 84.96% mullite phase. The M60 product has an Al2O3 content of 57.48%, a K2O+Na2O content of 0.70%, and contains 98.44% mullite phase, all of which can be regarded as second-grade mullite products. Tailings are suitable for use as raw materials for foundry sand and as additives for cement. Conclusion This research achieves the goal of the comprehensive applications with the green, low-carbon and 100% utilization and also provides reference value for the utilizations of similar resources.

       

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