基于PSO-BP算法的平-摆筛参数交互对分层效果的影响

    Influence of Flat-pendulum Sieve Parameter Interaction on Layering Effect Based on PSO-BP Algorithm

    • 摘要: 以平-摆双运行模式直线振动筛参数:振幅、振频、振动方向角和摆动角度为研究对象,探究不同参数交互作用对分层效果的影响。【目的】为更加直观地分析振动筛的筛分参数与分层效果的复杂影响关系以及筛分过程中料体群的动态特性规律,便于开展振动筛参数优化研究,提升料体筛分分层效果及筛分效率。【方法】首先使用solid works建立振动筛简化三维模型,使用正交实验法设计实验方案,并将实验方案中对应因素水平导入EDEM中,以神经网络为载体探究振动筛的振幅、振动频率、振动方向角和摆动角度四个参数与分层效果的变化规律,对获得的数据结果进行深度学习。【结果】将筛分参数与不同分层效果进行影响权重分析,发现振动频率、振动幅度、振动方向角和摆动角度的影响效果最为显著,故以这四种参数组合表征振动筛运行状态,以明晰不同参数对料体分层效果的变化规律。当振幅为3.4 mm,振频为14.8 Hz,振动方向角为44.1°,摆动角度为0.6°时,料体群分层效果明显,细粒级物料总体分布于筛面端。【结论】本文以筛机振动参数为变量和料体分层效果为优化目标,以期为振动筛优化设计提供启发。

       

      Abstract: Taking the parameters of the flat-swing dual operation mode linear vibrating screen, namely amplitude, vibration frequency, vibration direction Angle and swing Angle, as the research object, the influence of the interaction of different parameters on the stratification effect is explored. Objective In order to more intuitively analyze the complex influence relationship between the screening parameters of the vibrating screen and the delamination effect and the dynamic characteristics of the material group in the screening process, it is convenient to carry out the optimization research of the parameters of the vibrating screen to improve the screening and layering effect and screening efficiency. Method Firstly, solid works are used to establish a vibrating screen to simplify the three-dimensional model, the orthogonal test method is used to design the test, and the corresponding factors in the test scheme are imported into EDEM, and the neural network is used as the carrier to explore the change law of the four parameters of the amplitude, vibration frequency, vibration direction angle and swing angle of the vibrating screen and the layering effect, and the data results are obtained for deep learning. Result The influence weight analysis of screening parameters and different layering effects showed that the vibration frequency, vibration amplitude, vibration direction angle and swing angle had the most significant effects, so these four parameters were combined to characterize the operating state of the vibrating screen to clarify the change law of different parameters on the layering effect of the material body. When the amplitude is 3.4 mm, the vibration frequency is 14.8 Hz, the vibration direction angle is 44.1°, and the swing angle is 0.6°, the layering effect of the material group is obvious, and the overall distribution of fine-grained materials and the screen surface end. Conclusion This article takes the vibration parameters of the sieve machine as the variable and the material body layering effect as the optimization goal, in order to provide inspiration for the optimal design of the vibrating screen.

       

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