入料结构对旋流重选柱流场及分选效果影响

    Influence of Feeding Structure on the Flow Field and Separation of Cyclone Column Separator

    • 摘要: 旋流重选柱是一种可应用于细粒物料重力分选领域的高效分选设备,对粗煤泥和煤气化渣分选均有很好的效果。【目的】为了研究入料结构对重选柱内部流场及颗粒分离效果的影响,【方法】设计并加工了水平切入式和圆角螺旋式两种入料结构,通过Fluent软件数值模拟分析与实验室分离实验相结合的方法对其进行对比分析。【结果】流场模拟表明,在相同的入料压力下,圆角螺旋式入料使得旋流重选柱内部流场具有更高的静态压力、切向速度和向下的径向速度,有利于提高颗粒按密度分选的精度。旋流重选柱对煤气化渣的分选实验数据表明:相同入料压力下,圆角螺旋式入料旋流重选柱的处理量更大,同时对煤气化渣中较粗粒级的分选精度更高,在溢流管插入筒体深度为105、135、165 mm条件下,>0.125 mm粒级分选效率比水平切入式分别提高3.32%、2.50%、5.35%。【结论】改变入料结构为进一步提高旋流重选柱分选效果提供了新的技术途径。

       

      Abstract: Cyclone column separator is a kind of high-efficiency separation equipment widely used in the field of gravity separation of fine-grained and has showed perfect separation effects for coarse coal slime and coal gasification slags. Objective In order to study the influence of the feeding structure on the internal flow field and particle separation effect of the cyclone column, Methodin this article, two types of cyclone column separators were developed with horizontal tangential and rounded spiral feeding structure, and was investigated by numerical simulation analysis using fluent software and laboratory separation experiments as well. Result The results of flow field simulation show that at the same feeding pressure, the rounded spiral feeding makes the internal flow field of cyclone column have higher static pressure, tangential velocity and downward axial velocity, which helps to improve the accuracy of particle separation by density. The results of the separation experiments on coal gasification slag show that the cyclone column with round-angle spiral feeding presents larger capacity and higher separation accuracy for coarse particles than that of traditional tangential feeding at the same feeding pressure. When the inserting depth of vortex finder is 105, 135 and 165 mm, the separating efficiency of >0.125 mm particles increased 3.32%, 2.50% and 5.35%, respectively, compared with the traditional tangential feeding structure. Conclusion Changing the feeding structure provides a new technical way for cyclone column separators to further improve their separation efficiency.

       

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