Vorsyl水介质旋流器内部流场及颗粒运动数值模拟

    Numerical Simulation of Internal Flow Field and Particle Motion in Vorsyl Water-only Cyclone

    • 摘要: 【目的】本文主要对Vorsyl旋流器进行结构参数重新设计,实现水介质分选。【方法】通过模拟研究了三种喉板形状对Vorsyl水介质旋流器内部流场和不同密度颗粒运动的影响。利用RSM模型+VOF模型对三种喉板形状Vorsyl水介质旋流器内部气液两相流场进行了模拟计算。【结果】结果显示,三种喉板的Vorsyl水介质旋流器内部的压力场、速度场具有相同的分布规律,但正锥Vorsyl水介质旋流器有着更小的分流比和压降,且存在明显的轴向零速包络面,有利于分选。利用Mixture模型模拟对比了三种喉板形状Vorsyl水介质旋流器内部自生介质场,结果显示, 三种喉板形状Vorsyl水介质旋流器内部密度场分布规律相同,但正锥Vorsyl水介质旋流器可以在喉板缝隙处形成密度更高、更稳定的密度场,有利于分选。利用DPM模型模拟了粒度为1 mm的不同密度颗粒在Vorsyl水介质旋流器中的运动轨迹,结果显示,正锥Vorsyl水介质旋流器可以使更高密度的颗粒进入溢流。【结论】在加入的自生介质细粒含量为30%、粒度为0.075 mm、密度为1 700 kg/m3时,正锥Vorsyl水介质旋流器在喉板缝隙处形成了密度更高的自生介质场,达到1 300~1 350 kg/m3左右,此时可以使1 450 kg/m3的1 mm颗粒进入溢流管。

       

      Abstract: ObjectiveThis article mainly redesigns the structural parameters of the Vorsyl cyclone to achieve the separation of water media. MethodThe Effect of three throat plate shapes on the internal flow field of the Vorsyl water medium cyclone and the movement of particles of different densities were studied through simulation. A RSM model and a VOF model were employed to simulate the gas-liquid two-phase flow field in three distinct throat-shaped Vorsyl water-only cyclones. ResultThe results showed that the pressure and velocity fields in the three types of throat shaped Vorsyl water-only cyclone had the same distribution rules, but the positive cone Vorsyl water-only cyclone had smaller flow separation ratio and pressure drop, and had an obvious axial zero velocity envelope surface, which was conducive to separation. A comparison of the self-generated medium density field in a three-throat Vorsyl water-only cyclone was made using a Mixture model. The results indicated that the density field in the cyclone remained consistent, however, the positive cone generated a higher and more secure density field at the throat gap, which was advantageous for separation. Using a DPM model, the trajectory of particles with different densities with a particle size of 1 mm in a Vorsyl water-only cyclone was simulated. The results showed that a positive cone Vorsyl water-only cyclone could allow higher density particles to enter the overflow. ConclusionWhen the fine particle content of the added self-generating medium is 30%, the particle size is 0.075 mm, and the density is 1 700 kg/m3, the positive cone Vorsyl water medium cyclone forms a self-generating medium field with a higher density at the gap of the throat plate, reaching approximately 1 300 to 1 350 kg/m3. At this point, 1 mm particles weighing 1 450 kg/m3 can enter the overflow pipe.

       

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