基于DEM联用Box-Behnken响应面法优化磨煤机破碎参数

    Optimization of Crushing Parameters of Coal Mill Based on DEM Combined with Box-Behnken Response Surface Method

    • 摘要: 为了提高磨煤机破碎煤料的效率及降低衬板磨损速度,基于离散元方法(DEM)并采用Box-Behnken响应面法研究了研磨工作参数单因素和交互因素对生产综合效益的影响。研究建立了磨球直径、衬板倾角、转速率与生产综合效益的回归方程数学模型,R2值为0.98,与实际值拟合较好,并确定了各破碎参数对生产综合效益影响的显著性。较佳的破碎参数是在转速率一定时,磨球直径30 mm,衬板倾角57°,研磨效率达到最大值,对预测响应值的验证实验表明平均误差值为3.63%,证实了模型的准确性和可信性,可以为提高磨煤机的破碎效率提供更为科学的指导。

       

      Abstract: In order to improve the efficiency of crushing coal and reduce the wear of liner, the influence of grinding parameters on the comprehensive benefit of production was studied based on discrete element method (DEM ) and Box-Behnken response surface method. The mathematical model of the regression equation between the diameter of the grinding ball, the inclination of the lining plate, the rotation rate and the comprehensive benefit of the production is established. The R2 is 0.98, which is well fitted with the actual value, and the significance of the influence of the crushing parameters of the coal mill on the comprehensive benefit of the production is determined. In the interaction term, the diameter of the grinding ball and the inclination of the lining plate have the most significant influence on the comprehensive benefit of the coal mill. The best crushing parameter is that when the rotation rate is constant, the diameter of the grinding ball is 30 mm, the inclination angle of the liner is 57°, and the grinding efficiency of the coal mill reaches the maximum. The verification experiment of the predicted response value shows that the average error value is 3.63%, which confirms the accuracy and credibility of the model. It can provide more scientific guidance for improving the crushing efficiency of the coal mill.

       

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