不同细度煤气化渣浮选能耗实验

    Experiment on Flotation Energy Consumption of Coal Gasification Slag with Different Particle Fineness

    • 摘要: 煤气化渣是煤气化过程产生的固体废弃物,由于缺乏合适的处理技术,大量煤气化渣堆存造成严重的环境污染。浮选是分离煤气化渣中炭灰组分的高效手段,能够利用无机质与残碳的表面疏水性差异实现分选,进而为后续碳、灰组分综合利用奠定基础。本文以宁夏某化工厂的煤气化细渣作为研究对象,设置不同磨矿频率制备不同细度煤气化渣,调节浮选机转速以改变浮选能量输入,探究能量输入对于不同细度煤气化渣浮选效果的影响。研究结果表明细度越小的煤气化渣需要更大的浮选能量输入才能优化浮选效果。当煤气化渣细度为-45 μm 93.20% 时,有效功率为1.76 W的浮选效果较佳,尾矿烧失量为14.33%;而当煤气化渣细度为-45 μm 98.08% 时,有效功率为30 W的浮选效果更好,此时尾矿烧失量可达到3.33%,满足应用于建筑材料的一级灰标准。

       

      Abstract: Coal gasification slag is a solid by-product produced by the coal gasification process, which has certain utilization value but is difficult to complete separation. As an efficient method for separating unburned carbon from coal gasification slag, flotation can utilize the difference in surface hydrophobicity between inorganic matter and unburned carbon. Coal gasification fine slag sample from a chemical industry in Ningxia was collected as the research object to investigate the energy consumption during the flotation process of coal gasification slag with different particle fitness. Different grinding frequencies were set to control the particle fineness, and the agitation speed of flotation machine was adjusted to regulate the energy consumption. Flotation results indicated that with the grinding frequency increasing, the particle size became finer and required greater energy input to achieve better flotation results. For example, when the fineness of coal gasification slag was -45 μm accounting for 93.20%, the best flotation effect was achieved with an effective power of 1.76 W and the tailing burn loss was 14.33%, and when the fineness of coal gasificationslag was -45 μm accounting for 98.08%, the effective power of 30 W flotation effect was better, then the tailing burn loss reached 3.33%, which met with the standard of first-class ash applicable tobuilding materials.

       

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