超细气化渣浮选过程强化实验

    Flotation Process Intensification of Ultrafine Gasification Slags

    • 摘要: 针对某石化厂气化烟气冷却水中的超细气化渣,探索通过浮选的方法实现其固液分离。在常规浮选的基础上,考查了添加调整剂聚氧化乙烯(PEO)及水力空化预处理对该气化渣浮选的影响,并基于聚集光束反射(FBRM)、颗粒录像显微镜(PVM)、动态光散射(DLS)等现代检测手段,初步探究了PEO及水力空化预处理影响气化渣浮选的内在机理。浮选实验结果表明,随着捕收剂柴油及起泡剂仲辛醇用量的增加,气化渣浮选回收率不断提升,但总体存在高回收率下药剂消耗量大的问题;PEO添加和水力空化预处理均能够强化气化渣浮选;空化预处理用于配制矿浆的自来水并在浮选调浆过程中添加PEO能够实现两种处理方式对气化渣浮选的协同强化,但在空化预处理前添加PEO则会弱化两种处理方式对浮选效率的促进作用。机理研究结果表明:添加PEO和水力空化预处理自来水均能够促进调浆过程颗粒的聚团,增大气化渣颗粒表观粒径;水力空化过程产生大量微纳米气泡,显著降低浮选体系气泡群尺寸分布;但水力空化预处理过程中添加PEO,会导致获取的微纳米气泡平均尺寸增大,可能是PEO的存在不利于微细粒级微纳米气泡的产生,从而减弱了后续浮选强化程度。

       

      Abstract: The solid-liquid separation of ultra-fine gasification slag in the cooling water of gasification flue gas from a petrochemical plant was explored by flotation. On the basis of conventional flotation, the effects of the addition of the adjusting agent polyethylene oxide (PEO) and hydrodynamic cavitation pretreatment on the flotation of this gasification slags were investigated, and the intrinsic mechanisms of PEO and hydrodynamic cavitation pretreatment affecting the flotation of the gasification slags were initially explored based on modern detection methods such as focused beam reflection (FBRM), particle video microscopy (PVM) and dynamic light scattering (DLS). The flotation test results show that the flotation recovery of gasification residue is increasing with the increase of diesel oil and 2-Octanol, but there is a problem of high chemical consumption under high recovery. Both PEO addition and hydrodynamic cavitation pretreatment can enhance gasification slag flotation. Cavitation pretreatment of tap water used for slurry preparation and PEO addition during flotation conditioning can achieve synergistic enhancement of gasification slag flotation by both treatments, but PEO addition before cavitation pretreatment weakly promotes flotation efficiency by both treatments. The results of the mechanism study showed that both PEO addition and hydrodynamic cavitation pretreatment of tap water could promote the agglomeration of particles in the pulping process and increase the apparent particle size of gasification slag particles. The hydrodynamic cavitation process produced a large number of micro and nano bubbles, which significantly reduced the bubble population size distribution of the flotation system. However, the addition of PEO during the hydrodynamic cavitation pretreatment process led to an increase in the average size of the obtained micro-nano bubbles, probably because the presence of PEO does not facilitate the generation of micro-nano bubbles at the microfine particle level, thus weakening the subsequent flotation enhancement.

       

    /

    返回文章
    返回